Engineering Solution to a
Higher Standard
Industrial Excellence with Industrial Integrity LLC
ABOUT US
Our Expertise in Instrumentation & Electrical - Process Control Field Engineering
At Industrial Integrity LLC, we provide comprehensive support to industries including food processing, oil/chemical, and boiler/DA systems, Ammonia Skid. Our commitment to integrity and excellence ensures that we provide top-tier services to enhance your operations' efficiency, reliability, and safety. Our expertise spans instrumentation, electrical, and strategic consultancy services tailored to meet your operations' unique demands
We offer strategic consulting services tailored to your specific instrumentation and electrical system needs. With a deep understanding of industry standards and practices, our team ensures that your systems are compliant and optimized for peak performance.
Comprehensive Services Offered
Calibration and Certification
- Precise calibration and certification for pressure, level, and temperature transmitters, valves, RTDs, thermocouples, guided wave radar, and O2 probes.
- Safety accuracy check for critical equipment and aseptic system.
- Detailed certification to guarantee accuracy, reliability, and traceability.
Boiler System
- Preventive maintenance and comprehensive reports to keep your boiler systems running smoothly.
- Annual boiler tune-up of burner and instrument validation, including but not limited to gas bubble test, gas valve shutoff, and alarm test of mechanical and alarm monitoring.
- Mechanical inspection and maintenance of the BMS electrical panel/cabinet and Verity I/O.
- Installation and repair of limit switches, as well as FT, LT, RTD, and TC devices.
- We ensure compliance with boiler emission regulations (EPA, APCD, TITLE V, Rule 4320) through detailed reporting to ensure compliance and efficiency.
Thermography & Vibration Monitoring
- Detailed thermographic studies and provide insightful reports to preemptively address potential issues
.
- Solutions for monitoring and addressing vibration-related issues that ensure the longevity and efficiency of your equipment.
- Integration of LIVE monitoring systems like Emerson ATG6500, Fluke Connect, SKF and Banner
Process Control & Automation
- DCS process control and automation solutions to streamline your operations.
- Streamline your operations through advanced process control and automation solutions.
- Integration of PID control systems, asset, and equipment monitoring for enhanced operational oversight.
- Expertise in Soft start and VFD drives, ensuring smooth and efficient motor operations.
- Build and create PID control, which facilitates seamless integration of your systems for optimal performance
Advanced Systems & DATA Protocols
- Proficiency in Delta V and AMS DCS systems, HART protocol.
- Facilitate efficient and comprehensive Data collection (OPC or AppHist) over OT Networks to inform decision-making.
- HART Protocol: Ensure effective communication and control within your instrumentation systems.
- PLC troubleshooting ensures the smooth operation of your PLC systems.
Procedure
- Equipment Asset documentation and Operation and Maintenance manual.
- Develop and implement standard operating procedures to meet ISO standards.
- Create procedure HACCP for new and existing equipment (LOTO with Kits).
- Procedure and SOP development to ISO standards, ensuring high-quality and standardized operations.
- One-line diagram for power, steam P&ID schematic.
- Arc Flash integration for electrical panel (labeling, one line).
Laser Engraving
- Provide precise and durable engraving solutions.
- Equipment Tag Stainless/Aluminum.
- Unique QR code asset tracking system for maintenance and procedures.
Training (Calibration, accuracy check, and PID loop)
- We provide training for instrument technicians in troubleshooting solutions, process control, and device calibration.
- Field training at your facility or online virtual class setup, including bench calibration.
Proven Success
Completed a Deaerator System project for 100% energy-efficient return at a food processing plant
Completed a Deaerator System project for 100% energy-efficient return at a food processing plant
Created a comprehensive one-line diagram for a steam system.
Delivered easy-to-read boiler tune-up reports with clear, graphical data representation
NH3 skids with system integration to DCS for the boiler's SCR to meet rule 4320's stringent 2.5ppm NOX requirement.
Why Choose Us
Industrial Integrity LLC is more than just a service provider; we are your strategic partner in achieving operational excellence. Our Field control engineer, licensed expert thermographer (Lic. No. 13227), and Industrial Boiler’s Burner field technician (License No. 2921.22) bring years of experience and a commitment to quality that ensures your operations are always running at their best.